Solutions

Extruded Snack Optimization

In direct-expanded snacks, formulation changes alter melt viscosity inside the extruder and therefore the way pressure release creates the final cell structure. Feed moisture, starch composition and die conditions influence expansion, density and bite simultaneously, so optimisation requires a formulation lever that can be tested against both process behaviour and finished texture.

What can we help you achieve?

  • Controlled expansion
    Controlled expansion gives extruded snacks a light structure, consistent density and attractive shape.

  • Consistent texture
    The right structure can make the finished product more enjoyable and more consistent.

  • Process stability
    Greater stability can reduce batch variation and support more predictable finished quality.

Our Recommended Ingredient Solution

  • OryzaNAT
    This ingredient can provide texture and structure building and stability and viscosity building in this formulation. The OryzaNAT range can be selected across different amylose profiles and particle sizes, allowing the rice-flour base to be tuned toward firmer or softer texture requirements.

Of course no two formulations are alike and your best choice may also depend on factors beyond pure functionality. Let us help you find the ingredient solutions that best fit your application, with specifications, samples and recipe support when available.

Related challenges & solutions

View all solutions

Rice-Based Snack Pellets

Provides allergen-free pellets for expanded snacks.

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Better Expansion in Snacks

Controls puffing during snack manufacturing.

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Pea-Based Puffed Snacks

Creates puffed pea snacks with pulse-based nutrition.

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Chickpea-Based Puffed Snacks

Creates expanded snacks from chickpea-based pellets.

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Maize-Based Puffed Snacks

Puffs maize pellets using pressure and high heat.

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Pulse-Enriched Extruded Snacks

Adds lentil nutrition and colour to extruded snacks.

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